AI Solutions
AI for Manufacturing
We help factories and industrial operations reduce defects, prevent downtime, and optimize production—with AI that integrates into your existing systems and delivers measurable returns.
Industries We Serve
Specific Use Cases
Quality Inspection
Typical timeline: 6-8 weeks
The Problem
Manual inspection catches only 80-85% of defects. Speed and fatigue create inconsistency.
Our Solution
Computer vision AI inspects products at line speed, detecting defects humans miss. Learns from every inspection.
Expected Outcome
Defect detection rate exceeds 98%. Scrap reduced 40%. Inspection speed doubles.
Predictive Maintenance
Typical timeline: 8-10 weeks
The Problem
Unplanned downtime costs thousands per hour. Scheduled maintenance is wasteful—replacing parts too early or too late.
Our Solution
AI analyzes sensor data to predict equipment failures before they happen. Maintenance happens when needed.
Expected Outcome
Unplanned downtime reduced 50%. Maintenance costs down 25%. Equipment life extended.
Demand Forecasting
Typical timeline: 4-6 weeks
The Problem
Overproduction ties up capital. Underproduction loses sales. Forecasts rely on spreadsheets and intuition.
Our Solution
AI analyzes sales patterns, market signals, and external factors to generate accurate demand forecasts.
Expected Outcome
Forecast accuracy improves 30%. Inventory carrying costs reduced. Fewer stockouts.
Production Scheduling
Typical timeline: 6-8 weeks
The Problem
Complex production schedules with multiple constraints. Manual planning is slow and suboptimal.
Our Solution
AI optimizes production sequences considering machine capacity, changeover times, and delivery deadlines.
Expected Outcome
Throughput increases 15-20%. Changeover time reduced. On-time delivery improves.
Integrates With Your Systems
Our AI solutions connect to your existing infrastructure—no rip-and-replace required.
ERP Systems
SAP, Oracle, Microsoft Dynamics, and custom ERP integration.
MES / SCADA
Real-time production data from your manufacturing execution systems.
IoT Sensors
Connect existing sensors or deploy new ones for AI-ready data.
Ready to optimize your production?
We'll audit your production line and identify where AI delivers the fastest payback.
Schedule a Plant Assessment